Tag Archives: Pylon

Building Seamaster Day 4: Pylon and Side Meet

Gluing Pylon to Left Side

February 21st was about finishing off the Pylon and starting to get the fuselage sides attached.  The first step was ensuring the seems of where the spacers meet the formers are secure by applying a bead of medium CA glue long the seems.  This was done for all four areas, inside and out, making for eight beads of glue.

Medium CA Glue
Medium CA Glue
Glue Along Seems
Glue Along Seems

After that was done, this type of glue dries fast!  I did a trial fit of the pylon to each fuselage side.  While doing this I made a line along each side to determine where I needed to apply glue (seen below).  After that was done I placed glue along the left side of the pylon (ensuring sufficient glue on the tabs) as well as on the fuselage side and then put the pieces in place and clamped them together as seen in the picture at the top of the article.

Marking Glue Lines For Pylon Placement
Marking Glue Lines For Pylon Placement

That wrapped up another day as couldn’t go any further until this dried.  Once dried Peter did the same for the other side so that the project wasn’t held up to much as that needed to be done before anymore formers could be trial fitted and glued in place.

Building Seamaster Day 3: Pylon

Re-gluing the sides

Monday the 19th was a day of dang’s and backtracking before nicely getting ahead.  When I first got there and was working discovered that the sides of the fuselage hadn’t stuck together well enough.  Bad batch of glue!  That’s my story and I’m sticking to it… the only other evidence I have is that Peter tossed both parts for mixing it up and the fact they didn’t stick.

To rectify the sides coming apart I had to re-glue it (seen above) and thankfully this time it stuck!  Same process as before (without all the sanding), but unfortunately means not as much progress was made this day.  Also did a lot of sanding (John helped as well) due to the excess glue around the top of the doubler as you want to make sure the wing will sit nicely within the ‘saddle’.

What was suppose to be the main focus of this session was building the pylon, pictured below.  This is the main support for the fuselage and the engine mount (that will be above the aircraft mounted onto the piece of wood sticking out, plus other pieces I’ll get to later in the build).

For this I had to find the 4  pieces that make up the pylon (two of them are formers, F4 & F5).  The front is the smaller of the formers.  I then went to sanding the sides of all the pieces, followed by gluing the pieces that will help hold the main support for the engine (or so I’ll call it) and complete the pylon connecting F4 & F5.

Pylon with spacers all glued together
Pylon with spacers all glued together

That was it for this day as needed to wait for everything to dry before proceeding.  Also to make sure everything stuck together properly as well!