Building Seamaster Day 35 & 36: Bottom Completed, Started Cover Wing Top

Top Right Wing Panel Covered

On Nov. 6th I finished covering the bottom of the wing by cutting two pieces to fit down the center, seen below.  The first wraps around the leading edge of the wing and goes down to the edge protrusion and the other goes from bottom of the protrusion to the trailing edge where it was trimmed off to be flush with the edge.  This completed covering of the bottom of the wing.

Bottom Centre of Wing Covered
Bottom Center of Wing Covered

After that, I started work on the top of the wing by doing the piece going down the center, seen below.  I also got the covering for each wing panel cut this day as well.

Top Centre of Wing Covered
Top Center of Wing Covered

The next time, Nov 7th, I spent a couple hours covering the top left panel of the wing, seen at the top of this post.  In order to do this I followed a very similar process to what I did for the bottom.  The only difference comes to when wrapping around the wing tip I cannot fold it over onto the wood.  Instead I did cuts accordingly and ironed it to the very thing wing tip outer edge.  I then did my best to cut the covering along the edge as neatly as possible.

My one concern is how everything is wiring up as I have run nothing prior to covering and am  taking Peters word that it is going according to plan since I have had nothing ‘official’ to look at and follow along the way.  My best guess is that the servo is going to mount into the bottom of the wing somehow and the push rods are going to go along the outside of the wing for controlling the ailerons.  Perhaps this is to help ensure no water gets in and a better seal between the wing and fuselage?

Building Seamaster Day 33 & 34: Covering Wing Bottom

Bottom Right Wing Panel Covered

On Oct. 27th I continued work on the wing and it took me 2 hrs to get the covering of one panel done, seen below and I completed the other half on the 28th seen in the image above.

Bottom Left Wing Panel Covered
Bottom Left Wing Panel Covered

The first steps are to get the piece of covering sealed all around the edges.  This includes rolled around the leading edge a bit to prevent wind from getting underneath and pulling it back along with tacking it along the trailing edge and to the center sheeting.  This wing provides an additional challenge due to the wing tip design.

When cutting I need to ensure I had a good additional 5 inches past the outer edge to both hold as well as to fold over the wing tip.  After tacking the covering to the outer rib it was pulled around the edge of the wing tip and cuts were made to allow the covering to fold around the edge with the least amount of wrinkling and ironed to the edge.  The folded pieces were ironed to the other side of the wing tip, seen below, to provide additional strength for the covering in hopes it will not peel off in the wind!

Folding over wing tip for support
Folding over wing tip for support

Once that was done it was time for the heat gun.  Started by shrinking some of the covering in the open space of the wing tip (between outer rib and the ‘fold over’.  I then worked my way around the main wing panel ensuring the heat gun is always pointed toward the center of the wing panel as I work my way around.  This is because you do not want to hit the holding edges with direct heat causing the covering to let go as then you’ll have problems and need to start over.

Essentially at this point I keep working my way around and around, ensuring I do not stay in any one place to long at the risk of burning a hole through the covering.  I keep checking from various angles so I can see where there are ripples/slack in the covering that still needs to be shrunk with the heat gun.  This process was repeated on Nov. 4th to do the bottom wing panel on the other side.

Using heat gun to shrink covering over wing.
Using heat gun to shrink covering over wing.